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Competencies

From master modell to finished part

End-to-end composite manufacturing solutions from a single supplier. RTM, PU-RIM, 5-axis CNC machining, industrial surface finishing – automotive Tier 1 quality since 1992.

RTM mold - MAN mudguard production
RTM Manufacturing
MAN truck mudguard - finished composite part
Composite Parts
VW Amarok Carbon Cab hardtop
Custom Development
30+ years experience
10K+ parts/year
Composite manufacturing
Manufacturing process

Every step – in one hand

01

Design & Master Modell

CAD/CAM design, CNC machined master models

 02

Tooling

Aluminium and composite molds

 03

Composite Manufacturing

RTM, PU-RIM, vacuum infusion, prepreg

 04

CNC Machining

5-axis precision milling and trimming

 05

Surface Finishing

OEM-grade painting and coating

 06

Assembly

Ready-to-install part delivery
Our solutions

Technology competencies

01

Tooling & Master Model Production

Custom moulds and fixtures – the foundation of composite manufacturing.

RTM, RIM, Laminating Mould types
Aluminium and composite Expertise
02

Composite Manufacturing, Series Production with RTM Technology

Our core competence in composite manufacturing is RTM (Resin Transfer Molding) technology – the key to economical series production of high-strength, complex-geometry parts. We manufacture products for our automotive, railway and industrial partners in closed moulds under controlled, reproducible conditions.

ISO 9001:2015 Quality management
EN 45545 HL2/HL3 Fire protection
03

Polyurethane (PUR-RIM) Part Manufacturing

Rigid foam, flexible foam, integral skin foam and compact system parts manufactured with high-pressure equipment for the automotive, mechanical engineering, construction, defence and medical device industries.

Flexible, rigid, integral Foam types
Class A paintable surface Surface quality
04

5-Axis CNC Machining

A reliable solution when size and precision are equally critical. Our technology can produce even the most complex spatial forms in a single machining phase with high precision.

30+ years in composites Experience
5-axis simultaneous CNC Technology
05

Trimming & Mechanical Processing

Precision edge finishing for the perfect end result.

Diamond (PCD) tools Special tools
Delamination-free cutting Quality guarantee
06

Painting & Surface Finishing

Professional surface quality to automotive standards.

Automotive Class A (OEM) Surface standard
ΔE < 1.0 (Spectrophotometer) Colour matching
07

Assembly

Turnkey solutions: we deliver not semi-finished products but installation-ready, audited-quality units.

Structural bonding, bolting Joining technologies
To IATF 16949 standard Quality assurance

Product portfolio & references

Automotive

Industry details

Carbon Composites is a certified supplier to the Volkswagen Group. We deliver several thousand RTM parts annually to automotive and commercial vehicle manufacturers.

VW T5 Transporter interior trim panels

VW T5 Transporter interior panels

Interior trim elements for the Volkswagen T5 Transporter manufactured with RTM technology. Precision fitment, automotive quality.

Details
MAN truck composite mudguard

MAN TGX mudguards and trim panels

GRP composite mudguards and bumper elements for MAN commercial vehicles. 8,000+ pcs/year production volume, IATF 16949 certified.

Details

Aviation

Industry details

We manufacture lightweight composite parts for aviation-related applications, from cabin-linked components to support-equipment covers. These projects prioritize low weight, dimensional accuracy and documented manufacturing quality.

Diehl Aircabin aviation composite component

Diehl Aircabin aviation components

Precision composite components for cabin-related and aviation-adjacent applications, supported by in-house tooling, RTM production and precision trimming.

Details

Industrial equipment

Industry details

We supply composite machine housings and equipment covers where metal alternatives are too heavy, too corrosion-prone or inefficient for the required geometry and production volume.

Biodec Decanter composite industrial housing

Biodec Decanter industrial housing

Composite equipment housing for an industrial application where corrosion resistance, lower weight and a consistent finished surface were key requirements.

Details
Condair Defensor composite equipment cover

Condair Defensor equipment cover

Composite housing for industrial equipment, delivered with finished surfaces and geometry prepared for assembly into the final system.

Details

Railway

Industry details

We manufacture fire-retardant interior panels and seat structures for railway coaches built for the Egyptian State Railways by TMH and GANZ-MAVAG, and domestically for the MÁV IC+ project. Materials comply with EN 45545 fire safety standards, with integrated metal structures, durable vandal-resistant finish, and series production in volumes of several thousand parts.

MÁV InterCity railway seat composite structure

MÁV InterCity interior elements

Interior panels and seat components for MÁV-START InterCity coaches. EN 45545-2 HL3 fire rating, vandal-proof design, 50+ coaches refurbished.

Details
GANZ-MÁVAG / TMH railway composite interior panel

GANZ-MÁVAG / TMH railway interior systems

Composite interior panel systems for railway coaches built for the Egyptian State Railways. Light-RTM production, CNC finishing and materials selected for EN 45545 rail requirements.

Details

Medical technology

Industry details

Diagnostic equipment housings for Philips and Siemens Healthineers. Precision composite parts for medical devices.

Siemens Healthineers MRI composite housing

Siemens Healthineers MRI housing

Magnetic resonance diagnostic device housing. Precision RTM manufacturing, special material requirements.

Details

Defense

Industry details

Radar housings and protective elements for Propatria. Composite solutions that meet specialized defense-sector requirements.

Military radar composite housing

Military radar housings

Protective housings for radar systems made from specialized composite materials. Electromagnetic transparency and weather resistance.

Details